Calculate max strokes per minute, cycle time, and optimize motion profiles
Cycle time accounts for approach, forming, dwell, and return phases:
T = (S/v_a + S/v_r)ร1000 + dwell
SPM = 60000 / T
where S = stroke (mm), v_a = approach speed, v_r = return speed, dwell in ms.
Forming speed governs contact time with material. Shorter forming zone = less forming time:
T_form = forming_depth / v_form ร 1000
Typically forming depth = 10โ30% of total stroke.
Simple reciprocal relationship:
T_cycle (ms) = 60000 / SPM
SPM = 60000 / T_cycle
Effective output accounting for uptime efficiency:
Parts/hr = SPM ร 60 ร efficiency ร parts_per_stroke
Typical servo press uptime: 80โ90%.
| Process Type | Typical SPM Range | Recommended Forming Speed | Motion Profile |
|---|---|---|---|
| Blanking โ Thin material (<2mm) | 60โ200 SPM | 100โ300 mm/s | Trapezoidal / High-speed |
| Blanking โ Thick material (โฅ2mm) | 20โ60 SPM | 50โ150 mm/s | Trapezoidal with dwell |
| Deep Drawing | 10โ40 SPM | 20โ80 mm/s | Sinusoidal / Pendulum |
| Bending / Forming | 15โ50 SPM | 30โ100 mm/s | Sinusoidal |
| Progressive Die | 30โ120 SPM | 80โ200 mm/s | Trapezoidal optimized |
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